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Contact Ratio Calculation For Spur Gears With Calculators

ANSYS provides very extensive tools to make thermal analyses at engineering level. But building the analysis system by using different tools of ANSYS Mechanical is not a simple thing. You need to define correct boundry conditions, obtain well and optimized mesh structure, and need to define thermal and material conditions in a godd way. In here, you can find out information about the general steps to make steady-state thermal analyses in ANSYS Mechanical.

First of all, we need to understand, what the steady-state thermal analysis mean. In steady-state conditions, boundry conditions and loads are not changing rapidly with the changing time. Actually we can not classify the most of the physical real-life events in steady-state category. But with the proper engineering assumptions, we can do theoretical engineering analyses of nonsteady-state conditions.

An experienced engineer can calculate the deviations of theoretical calculations from real-life applications. If deviations are acceptable, steady-state analyses can be appropriate.

In steady-state analyses, boundry conditions and loads such as temperature, convection, heat flow, radiation, heat flux etc. in thermal analyses, must not change with the changing time. If the abrupt changes in engineering analyses, the calculation much more hard.

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Also in terms of your computational source, nonsteady-state analyses will put pressure on your sources.

Steady-state thermal analyses can be used for obtaining primary conditions for further analyses such as static structural analyses or transient thermal analyses. So, steady-state thermal analyses can be linked to other analyses like them. Think about a situations that you need to make a structural analyses in very high temperatures, and the source of the heat is known. You can define all the thermal conditions inside steady-state thermal analyses, then link the solutions that are obtained to other analyses types in ANSYS Workbench.

First of all, you need to import your geometries or assemblies into ANSYS environment.

In steady-state thermal analyses in ANSYS Mechanical, you need to select your materials for your analysis geometries. There are lots of default materials avaliable in ANSYS material library. You can select one of them to assign to your bodies.

You can also change the properties of a material avaliable in ANSYS Engineering Data.

If you have a special material that is not in the ANSYS materal library, you can also add a new material in ANSYS material library.

Linearity and non-linearity is very important in terms of the correctness of thermal analyses. If the material properties are changing with the increasing temperature, non-linear conditions are prevailing. But in general, finding the information about the a specific material’s properties with the changing temperature can be hard.

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If you are using changing material properties with the changing temperatures, you need to** **activate the non-linear material effects in steady-state thermal analyses in ANSYS Mechanical.

The most important material property that is needed to be defined in steady-state thermal analyses in ANSYS, is the Thermal Conductivity.

You need to specify the initial temperature for the ANSYS solver. This information is required because of, if the material properties are dependent upon the changing temperature.

A proper amount of mesh density is very important. For the geometry sections where results are very important, you need to increase the density of your mesh. But you need to consider your computational capacity. In that way, optimization of mesh structure is very important.

ANSYS provides lots of kinds of mesh optimization tools for the users. You can use these options to obtain required mesh structures.

As you see that, you can define the required initial conditions such as; Temperature, Convection, Radiation, Heat Flow, Perfecly Insulated, Heat Flux and Heat Generation.

For example, if you define temperature you just need to select the part of a geometry that you want to apply temperature on it, then click on ‘Apply’. Then enter the temperature value as shown in red box below. Also you can apply time steps to define the changing temperatures with the changing time. But it is not recommended for steady-state analyses. You can use this property just very small increments of temperature with the changing time to keep steady-state conditions.

Definitions of other boundry conditions are just like definition of temperature in ANSYS Mechanical.

As you see above, you can add bunch of solutions to see after the solution of steady-state thermal analysis in ANSYS Mechanical.

You can see the results of Temperature and Total/Directional Heat Flux in ANSYS Mechanical as** **gradients.

If you click on ‘Solve’ button, you will start the solution of steady-state analysis that you built in ANSYS Mechanical.

Steady-State Thermal analysis tool of ANSYS is very useful tool to obtain thermal solutions for engineering systems.

These are the general information about the steady-state analysis in ANSYS, and these informations can be very good reference for you.

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